Industries we know
by their grammar.
Every sector has its own operational vocabulary — recipes, lots, line logic, traceability rules, regulatory boundaries. We bring patterns that survived contact with real shopfloors, not adapted from a generic playbook.
Complex assembly, line logic, parameter historians.
PAIN
Manual data collection on long assembly cycles, fragmented machine performance visibility, weak operator task management, and quality data trapped on paper.
APPROACH
Production-assembly MES vertical: line logic, automatic real-time data collection, parameter historian, structured operator workflows, traceability system from component to finished unit, and full OEE visibility with downtime reduction across all lines.
WHAT WE DELIVER
- Line orchestration Synchronized stations across long-cycle assembly.
- Parameter historian Tag-level data tied to unit genealogy.
- Operator task mgmt Structured work, deviation handling, training.
- Quality at source CCP integrated with execution.
Recipe operations, lab integration, traceability.
PAIN
Recipe and batch operations spanning multiple sites with disconnected lab data, inconsistent traceability across product families, and weak planning-execution synchronization.
APPROACH
Recipe operations, LIMS integration, end-to-end traceability, paperless manufacturing execution, digital quality control, and corporate templates organized by product family rather than by site — with real-time visibility across all filling lines.
WHAT WE DELIVER
- Recipe execution Master recipes, control recipes, batch records.
- LIMS integration Lab results gating release.
- Filling performance OEE on filling lines, attributed losses.
- Family templates Liquid, fresh, UHT — distinct, reusable.
Multi-site genealogy with one template.
PAIN
Multi-site lot control and genealogy spread across paper-driven processes — fragile, opaque, and impossible to standardize across geographies.
APPROACH
Single-instance, multi-site MOM deployment on TrakSYS — paperless manufacturing execution, lot genealogy, real-time visibility, and global governance with local flexibility within a defined core.
WHAT WE DELIVER
- Single-instance template 25+ sites, one core build.
- Lot genealogy Forward + backward in seconds.
- Paperless execution Operator tablets at the line.
- Global governance Steering committee + change control.
Multi-machine lines, scrap attribution, operator tasks.
PAIN
Multi-machine packaging lines with high scrap rates, poor OEE visibility, downtime attribution gaps, weak operator task structuring, and quality data captured manually after the fact.
APPROACH
Complex line modeling, scrap attribution at the source, OEE tracking with downtime reduction routines, operator task management, and CCP-grade quality workflows tied to execution.
WHAT WE DELIVER
- Line modeling Multi-machine, multi-format lines.
- Scrap attribution Reason-coded at machine event.
- Operator tasks Changeovers, sanitations, micro-stops.
- Quality workflows CCP, holds, deviations.
Prefabrication and modular production.
PAIN
Prefabrication and modular production environments where shopfloor discipline lags traditional manufacturing — execution data is captured inconsistently or not at all.
APPROACH
Factory-of-the-future operating models, Lean/Kaizen routines, and modular production execution treated like a real manufacturing site.
WHAT WE DELIVER
- Operating model Factory routines for site-built work.
- Module tracking Genealogy from factory to site.
- Lean routines Kaizen, daily management, escalation.
- Execution data Modular lines instrumented from day one.