Quality Management
Quality Management allows manufacturers to ensure consistent product quality and compliance with regulations through real-time monitoring and data-driven continuous improvement.
Ensure full quality control with reliable data and immediate decision-making.
Real-Time Quality Data Collection allows you to define and manage quality control plans, schedule specific tasks related to products, production stages, materials, labor, and equipment. Ideal for pre-operational, HACCP, and in-process inspections, this solution provides instant access to reports and indicators, enabling faster and more effective decision-making.
Centralize documentation, standardize processes, and ensure compliance across the operation.
The Document and Revision Control feature allows storing files in an integrated library or linking to external documents, ensuring quick access to standardized procedures in various formats—images, videos, flowcharts, and checklists. It includes configurable auditing tools to track document and system revisions, as well as functionalities to manage employee training, skills, certifications, and authorizations.
Reduce waste and improve quality through analysis and team engagement.
Production Defects and Waste Control integrates with the existing automation infrastructure, providing a clear view of what is happening on the shop floor and alerting to events that require attention. Engage operators in identifying causes and defining corrective actions, leveraging operational knowledge to promote continuous improvement and reduce production losses.
Monitor, analyze, and adjust production quality in real time.
Real-Time SPC allows visualization of product or process measurements based on statistical controls, ensuring quality during production. Data can be entered manually or automatically collected through measuring equipment. With instant alerts and notifications, parameters can be adjusted quickly to improve process capability and reduce costs associated with poor quality or product waste.
Turn historical data into knowledge to optimize processes and ensure traceability.
The Data Historian connects to automation systems to record and access production and process data in time series. This functionality enhances traceability, allowing analysis of sources of variation, identification of improvement opportunities, and rapid resolution of failure or deviation causes.
Record, analyze, and resolve complaints to improve quality and customer satisfaction.
Customer Complaint Management allows recording, tracking, and analyzing complaint trends. It is possible to identify whether issues occur on specific production dates, shifts, products, batch numbers, or production lines. Root cause analysis helps monitor the resolution of recurring problems and assess the effectiveness of implemented corrective and preventive actions.
Record, track, and resolve non-conformities to improve quality and customer satisfaction.
Non-Conformance and Corrective and Preventive Actions Management allows recording, tracking, and documenting all non-conformities until their resolution. This approach helps improve supplier performance, increase customer satisfaction, and accelerate problem resolution, ensuring that corrective and preventive actions are effective.
Gain full control over quality and make informed decisions in real time.
The Quality Management Metrics and Reporting features allow you to monitor the status of quality control tasks, identify failed tasks, SPC violations, process performance, and product quality trends. With this information, you can quickly determine the areas of the factory that require corrective actions and prioritize your quality improvement plan.
