Production Management
Production Management allows manufacturers to align operations with business objectives, optimizing production execution, resource utilization, and real-time performance monitoring.
Maximize productivity and reduce waste with real-time monitoring.
OEE (Overall Equipment Effectiveness) is a key indicator for measuring the actual efficiency of production. This solution allows for integrated monitoring of availability, performance, and quality, quickly identifying critical points and fostering continuous improvement of production processes.
Synchronize tasks, maximize efficiency, and monitor progress in real time.
Synchronize with the ERP or create production orders. Specify product quantities, schedules, equipment assignments, and much more. Quickly communicate planning revisions and priorities to the production line and management. Gain real-time visibility of order progress and schedule adherence.
Adapt to unexpected changes without compromising deadlines or quality.
Adjust your production plan as events unfold. Real-time changes help ensure production commitments are met, taking into account customer demand, warehouse stock levels, equipment capacity, production history, delivery dates, unexpected events (such as machine breakdowns), and other factors.
Centralize documents, standardize processes, and ensure your team is properly trained.
With the Document and Skills Management feature, you can store files in the integrated library or link to external documents, ensuring quick access to standardized procedures in various formats, images, videos, flowcharts, or checklists. Through the auditing feature, it is possible to track document and system revisions, as well as manage employee training, skills, certifications, and authorizations.
Gain full visibility of production and respond quickly to critical events.
Connected to the existing automation infrastructure, it provides a clear view of what is happening on the shop floor and alerts to events that require attention. It is possible to record one or multiple causes for each occurrence, allowing the system to analyze trends and provide valuable insights for continuous improvement.
Maintain control of production with immediate notifications and automated actions.
With real-time alerts, notifications, and escalations, as well as the ability to configure automated workflows, this solution ensures agile communication and effective resolution of production issues. This reduces response time and increases operational efficiency.
Turn historical data into actionable insights to improve processes.
The Data Historian connects to automation systems to record and access production and process data in time series. This functionality enhances traceability, allowing analysis of sources of variation, identification of improvement opportunities, and rapid resolution of failure or deviation causes.
Gain complete visibility of production and quickly identify improvement opportunities.
The Production Metrics and Reporting features allow tracking of order status, schedule adherence, and resource performance. It is possible to compare by operator, team, shift, route, supplier, batch, and more, to identify the factors that make some productions exceptional. This way, you can quickly determine the areas of the plant that create bottlenecks and prioritize your improvement plan.
FAQ about the Production Module
Our MES-in-a-box solution enables the implementation of the Performance module in a simple and quick manner, without the need for network infrastructure, servers, or equipment integration.
Using IIoT sensors, process data is collected and processed locally, allowing interaction with the MES System.
