A wide solution for quality management
Collect quality data in real-time
TrakSYS allows you to define and manage your quality control plans. Schedule specific tasks related to products, production steps, materials, labor, and assets involved. Useful for pre-operational inspections, HACCP (Hazard Analysis Critical Control Point), and for in-process inspections. Provide instant access to reports and dashboards for faster decision-making. With real-time alerts, notifications, escalations, and the ability to set up automated workflows, TrakSYS provides you with the tools to communicate and resolve issues quickly and effectively.
Save your documents to the built-in document library or link to externally stored files. Provide users with quick access to standardize procedures in useful formats – images, videos, flowcharts, and checklists, thereby reinforcing best practices. The TrakSYS auditing functionality provides a configurable way to track documents and system revisions. Manage the training of your employees, their skills and certifications, authorizations and security clearances.
Track and manage Scrap and Product Defects
Coupled with your existing automation infrastructure, TrakSYS provides a clear view of what's happening on the shop floor and informs you of events that require attention. Engage operators to detail root causes or corrective actions to leverage their knowledge to improve quality.
Real-time SPC (Statistical Process Control)
Present product or process indicators to control quality during the manufacturing process. Data can be collected via manual entry or via a continuous connection to an on-line or off-line measuring device. With real-time alerts and notifications, you can quickly make adjustments to improve process capability while minimizing the costs of non-quality.
Take advantage of automation to record and display production and processing data for certain time periods. Historical data further improves traceability, allowing users to analyze sources of variability, identify opportunities for process improvement, and thus quickly address the root causes of problems.
Manage customer complaints
Record, track, and analyze customer complaint trends. Use TrakSYS traceability to identify whether claims originate from specific production dates, shifts, products, serial numbers, batch numbers, and production lines. Identify root causes, monitor recurring issues eliminated, and determine if corrective and preventive actions are effective.
Non-conformity/corrective and preventive action management
Record, monitor, and document non-conformities until they are resolved. Drive higher supplier performance, improve customer satisfaction, and accelerate the resolution of non-conformities.
Indicators and reports
Gain greater visibility into production operations, including the status of quality control tasks, unfulfilled tasks, SPC violations, process performance, as well as product quality trends. Quickly determine the areas of the plant that are production bottlenecks and prioritize your improvement plan.
TrakSYS is a complete MOM platform, with standard feature libraries that can be readily adjusted to create specific solutions in an agile and fast way, thus contrasting with traditional development. This important feature provides both rapid deployment and low-cost extensibility.